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How is terrazzo made?

The six processes, what binds each one, and why the same word covers a 2 mm coating and a 30 mm panel.

30 questions in this harvest fall under this subject. 7 answered so far.

Terrazzo is a method, not a stone. Six processes share the name: precast panels pressed and cured, epoxy floors laid thin, cement-bound floors laid on site, poured terrazzo ground back to the slab, liquid terrazzo trowelled as a coating, and porcelain with a printed surface. Only the first five are terrazzo in the material sense: porcelain prints the look without being it.

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What are the six types of terrazzo?

Terrazzo is a method, not a stone. Six processes share the name: precast panels pressed and cured, epoxy floors laid thin, cement-bound floors laid on site, poured terrazzo ground back to the slab, liquid terrazzo trowelled as a coating, and porcelain with a printed surface. Only the first five are terrazzo in the material sense: porcelain prints the look without being it.

What is precast terrazzo?

Precast terrazzo is a panel made in a factory: aggregate and cement are mixed, pressed, cured under pressure, then ground and polished. It arrives as a finished panel of consistent thickness, which is why it is specified for large floors and for anything that has to pass a fire rating.

What is epoxy terrazzo?

Epoxy terrazzo is aggregate in resin, laid in a thin layer — usually between 3 and 6 mm — either on site or as a factory panel. It is among the thinnest and the most chemical-resistant, and it is the one that cannot be repaired the way a cement floor can.

What size should the chips in terrazzo be?

Both systems number their grades rather than quote millimetres, and both tie the grade to the thickness of the topping rather than to appearance alone. NTMA runs from number 0, which passes a one-eighth inch screen, up to number 5, which passes three quarters of an inch. The Chinese standard specifies 6 to 16 millimetres for a floor topping.

Can terrazzo be made thinner, and what do you give up?

Yes, down to 8 millimetres, and the constraint that decides how thin is arithmetic rather than marketing: the largest chip may not exceed two thirds of the topping thickness. At 8 millimetres that caps the aggregate at about 5. What you trade is the depth of the wearing surface, not the material.

Can terrazzo be a wall panel, and what does it need behind it?

Yes, and the substrate is decided by weight rather than by the fixing. A bonded cement terrazzo wall system is 2-1/4 inches including the topping and runs 18 to 22 pounds per square foot, which is roughly 88 to 107 kg per square metre. That does not go on plasterboard. It goes on cement board or a heavy-duty backer board.

How big a terrazzo furniture top can one panel make?

Whatever it spans, and the span is a structural question about the panel and its support rather than about terrazzo. What the standards give you is a maximum panel size — up to 3200 by 1800 millimetres with thicknesses to 60 — and a flatness tolerance on the finished element. What they do not give is a span table, and we do not publish one.

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